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Open Frame Power Supply PCB Assembly--STHL

Open Frame Power Supply PCB Assembly-...
Load Balancer PCB Assembly

Load Balancer PCB Assembly
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Wi-Fi Module PCB Assembly

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Optical Transceiver PCB Assembly

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Optical Line Terminal (OLT) PCB Assembly

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Firewall PCB Assembly

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Outdoor Security Camera PCBA Assembly--STHL.png

Outdoor Security Camera PCBA Assembly--STHL

Outdoor Security Camera PCBA assembly is designed for harsh outdoor environments, integrating high-definition image sensors, video encoding chips, waterproof and dustproof circuits, wireless communication modules, and night vision modules. It supports real-time video monitoring, motion alarm, two-way voice call, and can withstand extreme temperatures, rain, and dust. We adopt industrial-grade components and strict waterproof testing, ensuring the camera’s durability and reliability outdoors. Our 7 SMT high-speed production lines ensure mass production, providing reliable PCBA solutions for outdoor security cameras of various styles.

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    Outdoor Security Camera PCBA Assembly--STHL

    Early challenges in outdoor security camera adoption—such as extreme environment signal fluctuation, intense outdoor electromagnetic interference (EMI), and insufficient weather-resistant circuit safety isolation—have been overcome by specialized PCB assembly technologies, particularly rigid-flex PCBs and high-precision surface mount technology (SMT). These innovations effectively enhance the sensitivity of analog front-ends for capturing faint outdoor optical imaging and wireless transmission electrical signals, while integrating high-strength EMI shielding layers to eliminate interference from outdoor power facilities, street lamp equipment and complex environmental signal noise. Rigid-flex PCBs, in particular, balance rugged compact form factors with stable long-distance signal transmission, supporting outdoor wall-mounted and pole-mounted installation design of security cameras without compromising high-definition imaging and monitoring stability. This technological leap has enabled outdoor security camera PCBA assemblies to outperform traditional outdoor surveillance circuits in key areas:

    • Superior Signal Integrity

      Advanced impedance-controlled routing and ultra-low-noise PCB substrates minimize signal attenuation during the capture and amplification of weak outdoor imaging and network transmission signals. Equipped with high-resolution (≥16-bit) ADC integration, they ensure the accuracy of outdoor monitoring waveforms, laying the foundation for ultra-clear day and night imaging, stable remote signal transmission and precise outdoor motion recognition.

    • Versatile Form Factor Adaptability

      Compliant with IEC 62368 electronic safety standards and outdoor electrical specifications, the assemblies adopt reinforced isolation designs (such as opto-isolation and galvanic isolation) to prevent electrical leakage and lightning surge risks. High-temperature resistant, low-temperature tolerant and waterproof materials used in PCB substrates and conformal coatings adapt to extreme weather changes, ensuring safety for long-term outdoor exposed operation.

    • Reliable Long-Term Operation

      ENIG (Electroless Nickel Immersion Gold) surface finishes and IP67-rated waterproof, dust-proof and anti-corrosion conformal coatings provide excellent environmental erosion resistance. Combined with rigorous high-low temperature cycle and wind vibration testing, the assemblies maintain stable performance in harsh outdoor environments and during long-term 24/7 continuous outdoor surveillance.

    Key Applications Across Outdoor Monitoring Sectors

    Outdoor security camera PCBA technology powers all-weather intelligent monitoring and outdoor safety prevention in diverse residential, commercial and public outdoor scenarios.

    Residential Courtyard & Perimeter Security

    Villa courtyard cameras and residential perimeter monitoring terminals, featuring infrared night vision and human body detection functions, integrated with smart home security systems for real-time abnormal invasion alerts and automatic video recording.

    Community & Public Area Monitoring

    Residential community public cameras and park safety monitoring terminals, built with rugged weather-resistant circuits to ensure stable imaging and signal transmission in wind, rain and high-low temperature environments.

    Commercial Store & Exterior Surveillance

    Shopping mall and store outdoor monitoring cameras and commercial safety terminals, leveraging strong anti-interference circuit design and all-weather adaptive performance for 24-hour stable monitoring of building exteriors and store entrances.

    Industrial & Traffic Outdoor Supervision

    Factory perimeter monitoring cameras and road traffic safety terminals, supporting all-weather continuous operation and high-stability data transmission, providing reliable circuit support for industrial safety management and outdoor traffic supervision.

    Why STHL PCBA should be your top choice for your LED PCBA needs?

    Let's explore the top 10 reasons why!

    Real Factory

    STHL PCBA is a real factory with 10,000+m² highly automated, dust-free factory，7 SMT lines, 2 DIP lines, 2 FCT lines, and 2 box building assembly lines. 

    Quality Guarantee

    We buy components from famous international platform like Mouser, Digikey, Farnell, Future, Avnet, Arrow or the agents. No components substitutes without customers approval!

    Rich Experience

    20+ years of experience in PCB & PCBA field.

    Cost Dowm

    Professional engineering team supports cost down.

    Global Sourcing

    500k parts with 100+ agents and suppliers.

    No MOQ

    No minimum order requests, we accept both prototype and volume quantity orders.

    Fully Certified

    With IATF16949, ISO9001, ISO14001, ISO13485 Certifications.

    NDA

    We ensure all of your projects documents security and sign NDA before RFQ.

    Intelligent Management

    Use Intelligent ERP system, MES (manufacturing execution system) for fast tracking.

    Fast Delivery

    Prototype orders will be fast completed and delivered, mass orders lead time is 4~5 weeks.

    About STHL PCB & PCBA

    LED PCB Assembly Revolutionizing Lighting Technology with Precision and Per (1)

    Shenzhen STHL Technology Co., Ltd. is a high-quality provider of electronics manufacturing services (EMS) in China, we serve customers worldwide along the whole industry chain including product design, material sourcing, PCBA production, cable assembly, box build assembly and comprehensive testing services.

    Established in 2006, we have more than 20 years of experience in electronics contract assembly manufacturing. Currently, we employ more than 220 staff members. Our 10,000 sqm facilities include 7 surface-mount technology (SMT) production lines, 2 through hole technology (THT) lines , 2 function testing lines and 2 box build production lines.

    At STHL, we provide electronics assembly services for energy power, communications, consumer electronics, computers & storage, safety & security, commercial and industrial products. Customers mainly from United States, Brazil, United Kingdom, Germany, Spain, Italy, Poland and . As an IATF16949，ISO9001, ISO14001, and ISO13485 certificated electronics assembly manufacturer, we produce products exactly comply with ROHS standard and quality guarantee. Based on our excellent engineering and production capacities in technical areas such as materials analysis & storage, advanced equipment, reliability testing (AOI, X-RAY, ICT test and function test), high effective SMT and THT assembly, we are recognized as a long-term reliable PCBA vendor by more and more customers wordlwide.

    Products Capability

    Items

    PCB capacity

    PCB name

    LED PCB Assembly: Revolutionizing Lighting Technology with Precision and Performance

    Material

    FR-4; High TG FR-4; Aluminum; CEM-1; CEM-3; Rogers, etc

    PCB type

    Rigid, flexible, rigid-flexible

    Layer NO.

    1, 2, 4, 6, up to 24 layer

    Shape

    Rectangular, round, slots, cutouts, complex, irregular

    Max PCB dimensions

    1200mm*600mm

    Board Thickness

    0.2mm-4mm

    Thickness Tolerance

    ±10%

    Min Hole Size

    0.1mm (4 mil)

    Copper Thickness

    0.5 OZ-3OZ (18 um-385 um)

    Copper Plating hole

    18um-30um

    Min Trace Width

    0.075mm (3mil)

    Min Space Width

    0.1mm (4 mil)

    Surface finish

    HASL, LF HASL, Imm Gold, Imm Silver, OSP etc

    Solder mask

    Green, red, white, yellow, blue, black, orange, purple

    Assembly details

    SMT and Thru-hole, ISO SMT and DIP lines

    Testing on products

    Testing jig/mold , X-ray Inspection, AOI Test, Functional test

    Quantity

    Min quantity : 1pcs. Prototype, small order, mass order, all OK

    Products Capability

    Files needed

    PCB : Gerber files(CAM, PCB, PCBDOC)

    Components : Bill of Materials(BOM list)

    Assembly : Pick-N-Place file

    PCB Panel Size

    Min size : 0.25*0.25 inches(6*6mm)

    Max size : 1200*600mm

    Components details

    Passive Down to 0201 size

    BGA and VFBGA

    Leadless Chip Carriers/CSP

    Double-sided SMT Assembly

    Fine BGA Pitch to 0.2mm(8mil)

    BGA Repair and Reball

    Part Removal and Replacement

    Component package

    Cut Tape, Tube, Reels, Loose Parts

    PCB+ assembly process

    Drilling---Exposure---Plating---Etaching & Stripping---Punching---Electrical Testing---SMT---Wave

    Soldering---Assembling---ICT---Function Testing---Temperature & Humidity

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    Digital Innovation

    APPhored (7)
    01

    Digital Innovation

    DSC_3571
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    Digital Innovation

    Material are (1)
    01

    Digital Innovation

    第24点图替换组合配图1
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    Digital Innovation

    DIP 1
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    Digital Innovation

    How to Get Started with STHL

    Ready to partner with us for your LED PCB Assembly project? Here’s how you can get started

    • Contact Us

      Contact Us

      Reach out to our sales team via phone, email, or online chat to discuss your project requirements.
    • Professional Expertise (2)

      Provide Design Files

      Send us your PCB design files (Gerber, BOM, etc.) for a detailed quote.
    • Cost-Effective Solutions

      Get a Quote

      We will provide you with a comprehensive quote, outlining all costs and timelines.
    • Delivery

      Production and Delivery

      Once the quote is approved, our team will begin production, ensuring your PCB assembly is completed on time and to the highest quality standards.

    Make an free consultant

    Whether you need PCB Fabrication or PCBA Assembly Service, STHL delivers innovation and reliability.

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