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VOR Receiver PCBA Assembly--STHL

VOR Receiver PCBA is a classic radio navigation component that receives signals from ground-based VOR beacons to calculate the aircraft’s bearing relative to the beacon. It integrates radio frequency receiving modules, signal demodulation circuits, and high-speed data processing chips, providing accurate navigation guidance for en-route flight and approach procedures. The PCBA supports compatibility with both CVOR and DVOR signal formats, complying with global aviation navigation standards. Optimized for high signal sensitivity and anti-interference, it ensures stable operation in complex electromagnetic environments. Our 2 DIP production lines and strict quality control ensure it meets aviation industry requirements for all types of aircraft.

    VOR Receiver PCBA Assembly--STHL

    VOR Receiver PCBA is a classic radio navigation component that receives signals from ground-based VOR beacons to calculate the aircraft’s bearing relative to the beacon. It integrates radio frequency receiving modules, signal demodulation circuits, and high-speed data processing chips, providing accurate navigation guidance for en-route flight and approach procedures. The PCBA supports compatibility with both CVOR and DVOR signal formats, complying with global aviation navigation standards. Optimized for high signal sensitivity and anti-interference, it ensures stable operation in complex electromagnetic environments. Our 2 DIP production lines and strict quality control ensure it meets aviation industry requirements for all types of aircraft.

    • Superior Signal Integrity

      Advanced impedance-controlled routing (50Ω for RF circuits) and ultra-low-noise PCB substrates (PTFE, FR-4 high-frequency materials) minimize signal attenuation during the capture and amplification of weak VOR VHF signals. Equipped with high-resolution (≥16-bit) ADC integration and high-sensitivity VHF receivers, they ensure the accuracy of bearing data, laying the foundation for precise aircraft navigation (bearing accuracy ≤±1°). This eliminates signal crosstalk between RF, digital processing, and power circuits, ensures stable signal locking even in low-signal and high-interference aviation environments, and meets the performance requirements of ICAO (International Civil Aviation Organization) VOR navigation standards.
    • Versatile Form Factor Adaptability

      Compliant with DO-160 avionics environmental standards and IEC 60950-1 electronic equipment safety standards, the assemblies adopt reinforced isolation designs (such as metal shielding cans, multi-layer ground planes, and surge protection circuits) to prevent signal interference, electrical leakage risks, and damage from aircraft electrical systems. High-quality rigid and HDI substrates are used to adapt to diverse VOR receiver types—including airborne, ground-based, portable, and industrial-grade designs—and various form factors (from compact avionics modules to integrated PCBs), supporting seamless integration with aircraft navigation systems, ground control stations, and portable navigation equipment. The conformal coating materials also meet dust-proof, moisture-proof, and anti-vibration requirements, ensuring compatibility with different installation environments, whether airborne, ground-based, or harsh industrial settings.
    • Reliable Long-Term Operation

      ENIG (Electroless Nickel Immersion Gold) surface finishes and waterproof conformal coatings (IP67 rating for ground-based models, IP68 for airborne models) provide excellent corrosion resistance, moisture protection, and signal stability. Combined with rigorous temperature (-55°C to +125°C for airborne models) and vibration testing (complying with DO-160 vibration standards), as well as enhanced thermal management through optimized heat dissipation pathways and low-power consumption design, the assemblies maintain stable performance during long-term continuous operation. They comply with long-term stability and aging test requirements, ensure consistent VHF signal reception and bearing accuracy, and resist environmental factors such as temperature fluctuations, humidity, electromagnetic radiation, and aircraft vibration, making them suitable for 24/7 operation in diverse aviation and navigation scenarios.

    Key Applications Across VOR Receiver Sectors

    VOR Receiver PCBA technology powers precise VHF omnidirectional range navigation solutions in diverse aviation, aerospace, and ground navigation scenarios, supporting reliable aircraft guidance, ground control, and navigation services while ensuring compliance with international aviation safety and performance standards.

    Airborne Aviation

    High-precision VOR Receiver PCBA modules, featuring anti-interference design and stable VHF signal reception, integrated with aircraft avionics and navigation systems. These are widely used in commercial airliners, general aviation aircraft, and military aircraft, providing real-time bearing guidance, route navigation, and approach support for safe flight, while complying with DO-160 avionics standards and ensuring reliable operation in airborne environments.

    Portable Navigation Equipment

    Compact VOR Receiver PCBA assemblies, built with low-power consumption design and miniaturized form factor, ensure stable performance in portable VOR navigation devices (such as handheld navigation units for pilots and ground personnel). They support fast VHF signal locking, precise bearing measurement, and portable operation, adapting to the small size requirements of handheld products, and enabling on-site navigation and signal verification in aviation and aerospace scenarios.

    Ground-Based Navigation Stations

    Rugged VOR Receiver PCBA assemblies, built with anti-interference circuits and durable substrates, ensure stable performance in ground-based VOR navigation stations and control towers. They support real-time signal reception, bearing verification, and navigation data transmission, complying with ICAO standards and enabling reliable ground-to-air navigation guidance for aircraft takeoff, landing, and en-route flight.

    Aerospace & Defense

    Custom VOR Receiver PCBA modules, leveraging high-sensitivity VHF reception and anti-interference design, provide reliable technical support for military aircraft, UAVs, and aerospace test equipment. They support real-time navigation guidance, signal monitoring, and bearing tracking, adapting to harsh aerospace and military environments, and ensuring long-term reliability and stable navigation performance for critical missions.

    Why STHL PCBA should be your top choice for your LED PCBA needs?

    Let's explore the top 10 reasons why!

    Real Factory

    STHL PCBA is a real factory with 10,000+m² highly automated, dust-free factory,7 SMT lines, 2 DIP lines, 2 FCT lines, and 2 box building assembly lines. 

    Quality Guarantee

    We buy components from famous international platform like Mouser, Digikey, Farnell, Future, Avnet, Arrow or the agents. No components substitutes without customers approval!

    Rich Experience

    20+ years of experience in PCB & PCBA field.

    Cost Dowm

    Professional engineering team supports cost down.

    Global Sourcing

    500k parts with 100+ agents and suppliers.

    No MOQ

    No minimum order requests, we accept both prototype and volume quantity orders.

    Fully Certified

    With IATF16949, ISO9001, ISO14001, ISO13485 Certifications.

    NDA

    We ensure all of your projects documents security and sign NDA before RFQ.

    Intelligent Management

    Use Intelligent ERP system, MES (manufacturing execution system) for fast tracking.

    Fast Delivery

    Prototype orders will be fast completed and delivered, mass orders lead time is 4~5 weeks.

    About STHL PCB & PCBA

    LED PCB Assembly Revolutionizing Lighting Technology with Precision and Per (1)

    Shenzhen STHL Technology Co., Ltd. is a high-quality provider of electronics manufacturing services (EMS) in China, we serve customers worldwide along the whole industry chain including product design, material sourcing, PCBA production, cable assembly, box build assembly and comprehensive testing services.

    Established in 2006, we have more than 20 years of experience in electronics contract assembly manufacturing. Currently, we employ more than 220 staff members. Our 10,000 sqm facilities include 7 surface-mount technology (SMT) production lines, 2 through hole technology (THT) lines , 2 function testing lines and 2 box build production lines.

    At STHL, we provide electronics assembly services for energy power, communications, consumer electronics, computers & storage, safety & security, commercial and industrial products. Customers mainly from United States, Brazil, United Kingdom, Germany, Spain, Italy, Poland and . As an IATF16949,ISO9001, ISO14001, and ISO13485 certificated electronics assembly manufacturer, we produce products exactly comply with ROHS standard and quality guarantee. Based on our excellent engineering and production capacities in technical areas such as materials analysis & storage, advanced equipment, reliability testing (AOI, X-RAY, ICT test and function test), high effective SMT and THT assembly, we are recognized as a long-term reliable PCBA vendor by more and more customers wordlwide.

    Products Capability

    Items

    PCB capacity

    PCB name

    LED PCB Assembly: Revolutionizing Lighting Technology with Precision and Performance

    Material

    FR-4; High TG FR-4; Aluminum; CEM-1; CEM-3; Rogers, etc

    PCB type

    Rigid, flexible, rigid-flexible

    Layer NO.

    1, 2, 4, 6, up to 24 layer

    Shape

    Rectangular, round, slots, cutouts, complex, irregular

    Max PCB dimensions

    1200mm*600mm

    Board Thickness

    0.2mm-4mm

    Thickness Tolerance

    ±10%

    Min Hole Size

    0.1mm (4 mil)

    Copper Thickness

    0.5 OZ-3OZ (18 um-385 um)

    Copper Plating hole

    18um-30um

    Min Trace Width

    0.075mm (3mil)

    Min Space Width

    0.1mm (4 mil)

    Surface finish

    HASL, LF HASL, Imm Gold, Imm Silver, OSP etc

    Solder mask

    Green, red, white, yellow, blue, black, orange, purple

    Assembly details

    SMT and Thru-hole, ISO SMT and DIP lines

    Testing on products

    Testing jig/mold , X-ray Inspection, AOI Test, Functional test

    Quantity

    Min quantity : 1pcs. Prototype, small order, mass order, all OK

    Products Capability

    Files needed

    PCB : Gerber files(CAM, PCB, PCBDOC)

    Components : Bill of Materials(BOM list)

    Assembly : Pick-N-Place file

    PCB Panel Size

    Min size : 0.25*0.25 inches(6*6mm)

    Max size : 1200*600mm

    Components details

    Passive Down to 0201 size

    BGA and VFBGA

    Leadless Chip Carriers/CSP

    Double-sided SMT Assembly

    Fine BGA Pitch to 0.2mm(8mil)

    BGA Repair and Reball

    Part Removal and Replacement

    Component package

    Cut Tape, Tube, Reels, Loose Parts

    PCB+ assembly process

    Drilling---Exposure---Plating---Etaching & Stripping---Punching---Electrical Testing---SMT---Wave

    Soldering---Assembling---ICT---Function Testing---Temperature & Humidity

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    Digital Innovation

    APPhored (7)
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    Digital Innovation

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    Digital Innovation

    Material are (1)
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    Digital Innovation

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    Digital Innovation

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    How to Get Started with STHL

    Ready to partner with us for your LED PCB Assembly project? Here’s how you can get started

    • Contact Us

      Contact Us

      Reach out to our sales team via phone, email, or online chat to discuss your project requirements.
    • Professional Expertise (2)

      Provide Design Files

      Send us your PCB design files (Gerber, BOM, etc.) for a detailed quote.
    • Cost-Effective Solutions

      Get a Quote

      We will provide you with a comprehensive quote, outlining all costs and timelines.
    • Delivery

      Production and Delivery

      Once the quote is approved, our team will begin production, ensuring your PCB assembly is completed on time and to the highest quality standards.

    Make an free consultant

    Whether you need PCB Fabrication or PCBA Assembly Service, STHL delivers innovation and reliability.

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