English
English French German Portuguese Spanish Russian Japanese Korean Arabic Irish Greek Turkish Italian Danish Romanian Indonesian Czech Afrikaans Swedish Polish Basque Catalan Esperanto Hindi Lao Albanian Amharic Armenian Azerbaijani Belarusian Bengali Bosnian Bulgarian Cebuano Chichewa Corsican Croatian Dutch Estonian Filipino Finnish Frisian Galician Georgian Gujarati Haitian Hausa Hawaiian Hebrew Hmong Hungarian Icelandic Igbo Javanese Kannada Kazakh Khmer Kurdish Kyrgyz Latin Latvian Lithuanian Luxembou.. Macedonian Malagasy Malay Malayalam Maltese Maori Marathi Mongolian Burmese Nepali Norwegian Pashto Persian Punjabi Serbian Sesotho Sinhala Slovak Slovenian Somali Samoan Scots Gaelic Shona Sindhi Sundanese Swahili Tajik Tamil Telugu Thai Ukrainian Urdu Uzbek Vietnamese Welsh Xhosa Yiddish Yoruba Zulu Kinyarwanda Tatar Oriya Turkmen Uyghur
Leave Your Message
Products Categories
Featured Products
Open Frame Power Supply PCB Assembly--STHL

Open Frame Power Supply PCB Assembly-...
Load Balancer PCB Assembly

Load Balancer PCB Assembly
Network Interface Card PCB Assembly

Network Interface Card PCB Assembly
Wi-Fi Module PCB Assembly

Wi-Fi Module PCB Assembly
Bluetooth Module PCB Assembly

Bluetooth Module PCB Assembly
Repeater PCB Assembly

Repeater PCB Assembly
Optical Transceiver PCB Assembly

Optical Transceiver PCB Assembly
Optical Line Terminal (OLT) PCB Assembly

Optical Line Terminal (OLT) PCB Assembly
Optical Network Unit (ONU) PCB Assembly

Optical Network Unit (ONU) PCB Assembly
Firewall PCB Assembly

Firewall PCB Assembly
0102030405
Telematics Box (T-Box) PCB Assembly.png

Telematics Box (T-Box) PCB Assembly

Telematics Box (T-Box) is the core component of automotive telematics systems, responsible for connecting the vehicle to the cloud, realizing functions such as remote vehicle control, position tracking, and fault diagnosis. Its stable connectivity depends on high-quality PCBA assembly. Our T-Box PCBA processing leverages 19+ years of manufacturing experience and advanced assembly technology, ensuring stable communication signals, fast data transmission, and reliable operation. It supports 4G/5G, WiFi, and other communication methods, adapting to different network environments. Built to withstand harsh automotive environments, it resists high temperature, vibration, and electromagnetic interference. With 2 functional testing lines, we conduct strict performance tests, providing reliable PCBA solutions for T-Box.

    Contact us

    Telematics Box (T-Box) PCB Assembly--STHL

    Early challenges in Telematics Box (T-Box) PCB adoption—such as weak telecommunication signal capture, electromagnetic interference (EMI), and poor electrical safety isolation—have been overcome by specialized PCB assembly technologies, particularly rigid-flex PCBs and high-precision surface mount technology (SMT). These innovations effectively enhance the sensitivity of analog front-ends for capturing faint telematics signals, while integrating EMI shielding layers to eliminate interference from external automotive electronic equipment. Rigid-flex PCBs, in particular, balance compact form factors with reliable signal transmission, supporting the miniaturization of T-Box devices without compromising performance. This technological leap has enabled Telematics Box (T-Box) PCB assemblies to outperform traditional telematics circuits in key areas:

    • Superior Signal Integrity

      Advanced impedance-controlled routing and ultra-low-noise PCB substrates minimize signal attenuation during the capture and amplification of weak telecommunication signals. Equipped with high-resolution (≥16-bit) ADC integration, they ensure the accuracy of high-reliability telematics waveforms, laying the foundation for precise vehicle data transmission and remote monitoring.

    • Versatile Form Factor Adaptability

      Compliant with IEC 60664 and ISO 26262 automotive safety standards, the assemblies adopt reinforced isolation designs (such as opto-isolation and galvanic isolation) to prevent electrical leakage risks. High-temperature resistant and anti-corrosion materials used in PCB substrates and conformal coatings also ensure compatibility with diverse automotive scenarios, ensuring safety for long-term on-board operation.

    • Reliable Long-Term Operation

      ENIG (Electroless Nickel Immersion Gold) surface finishes and waterproof conformal coatings (IP67 rating) provide excellent corrosion resistance and moisture protection. Combined with rigorous temperature and vibration testing, the assemblies maintain stable performance in harsh automotive environments and during long-term continuous telematics operation.

    Key Applications Across Automotive Telematics Sectors

    Telematics Box (T-Box) PCB technology powers critical vehicle telecommunication and remote monitoring in diverse automotive scenarios.

    Passenger Vehicles (Sedans, SUVs, Luxury Vehicles)

    In-vehicle T-Box PCB modules and integrated telematics units, featuring real-time vehicle data acquisition and remote control functions, integrated with vehicle ECU and cloud management systems for seamless data sharing and intelligent vehicle management.

    New Energy Vehicles (NEVs) & Hybrid Vehicles

    NEV and hybrid vehicle T-Box PCB modules and battery monitoring telematics units, built with low-power consumption design and high-speed communication circuits to ensure stable performance in electric powertrains, facilitating remote battery status monitoring and energy management.

    Commercial Vehicles (Trucks, Buses, Vans)

    Commercial vehicle T-Box PCB assemblies and fleet management devices, leveraging anti-interference design and stable signal transmission for 24/7 continuous operation without restricting long-distance transportation.

    Intelligent & Connected Vehicles

    Intelligent connected vehicle T-Box PCB assemblies and V2X communication devices, supporting real-time vehicle-to-infrastructure data transmission and remote diagnostic functions, providing reliable technical support for connected services and autonomous driving assistance.

    Why STHL PCBA should be your top choice for your LED PCBA needs?

    Let's explore the top 10 reasons why!

    Real Factory

    STHL PCBA is a real factory with 10,000+m² highly automated, dust-free factory，7 SMT lines, 2 DIP lines, 2 FCT lines, and 2 box building assembly lines. 

    Quality Guarantee

    We buy components from famous international platform like Mouser, Digikey, Farnell, Future, Avnet, Arrow or the agents. No components substitutes without customers approval!

    Rich Experience

    20+ years of experience in PCB & PCBA field.

    Cost Dowm

    Professional engineering team supports cost down.

    Global Sourcing

    500k parts with 100+ agents and suppliers.

    No MOQ

    No minimum order requests, we accept both prototype and volume quantity orders.

    Fully Certified

    With IATF16949, ISO9001, ISO14001, ISO13485 Certifications.

    NDA

    We ensure all of your projects documents security and sign NDA before RFQ.

    Intelligent Management

    Use Intelligent ERP system, MES (manufacturing execution system) for fast tracking.

    Fast Delivery

    Prototype orders will be fast completed and delivered, mass orders lead time is 4~5 weeks.

    About STHL PCB & PCBA

    LED PCB Assembly Revolutionizing Lighting Technology with Precision and Per (1)

    Shenzhen STHL Technology Co., Ltd. is a high-quality provider of electronics manufacturing services (EMS) in China, we serve customers worldwide along the whole industry chain including product design, material sourcing, PCBA production, cable assembly, box build assembly and comprehensive testing services.

    Established in 2006, we have more than 20 years of experience in electronics contract assembly manufacturing. Currently, we employ more than 220 staff members. Our 10,000 sqm facilities include 7 surface-mount technology (SMT) production lines, 2 through hole technology (THT) lines , 2 function testing lines and 2 box build production lines.

    At STHL, we provide electronics assembly services for energy power, communications, consumer electronics, computers & storage, safety & security, commercial and industrial products. Customers mainly from United States, Brazil, United Kingdom, Germany, Spain, Italy, Poland and . As an IATF16949，ISO9001, ISO14001, and ISO13485 certificated electronics assembly manufacturer, we produce products exactly comply with ROHS standard and quality guarantee. Based on our excellent engineering and production capacities in technical areas such as materials analysis & storage, advanced equipment, reliability testing (AOI, X-RAY, ICT test and function test), high effective SMT and THT assembly, we are recognized as a long-term reliable PCBA vendor by more and more customers wordlwide.

    Products Capability

    Items

    PCB capacity

    PCB name

    LED PCB Assembly: Revolutionizing Lighting Technology with Precision and Performance

    Material

    FR-4; High TG FR-4; Aluminum; CEM-1; CEM-3; Rogers, etc

    PCB type

    Rigid, flexible, rigid-flexible

    Layer NO.

    1, 2, 4, 6, up to 24 layer

    Shape

    Rectangular, round, slots, cutouts, complex, irregular

    Max PCB dimensions

    1200mm*600mm

    Board Thickness

    0.2mm-4mm

    Thickness Tolerance

    ±10%

    Min Hole Size

    0.1mm (4 mil)

    Copper Thickness

    0.5 OZ-3OZ (18 um-385 um)

    Copper Plating hole

    18um-30um

    Min Trace Width

    0.075mm (3mil)

    Min Space Width

    0.1mm (4 mil)

    Surface finish

    HASL, LF HASL, Imm Gold, Imm Silver, OSP etc

    Solder mask

    Green, red, white, yellow, blue, black, orange, purple

    Assembly details

    SMT and Thru-hole, ISO SMT and DIP lines

    Testing on products

    Testing jig/mold , X-ray Inspection, AOI Test, Functional test

    Quantity

    Min quantity : 1pcs. Prototype, small order, mass order, all OK

    Products Capability

    Files needed

    PCB : Gerber files(CAM, PCB, PCBDOC)

    Components : Bill of Materials(BOM list)

    Assembly : Pick-N-Place file

    PCB Panel Size

    Min size : 0.25*0.25 inches(6*6mm)

    Max size : 1200*600mm

    Components details

    Passive Down to 0201 size

    BGA and VFBGA

    Leadless Chip Carriers/CSP

    Double-sided SMT Assembly

    Fine BGA Pitch to 0.2mm(8mil)

    BGA Repair and Reball

    Part Removal and Replacement

    Component package

    Cut Tape, Tube, Reels, Loose Parts

    PCB+ assembly process

    Drilling---Exposure---Plating---Etaching & Stripping---Punching---Electrical Testing---SMT---Wave

    Soldering---Assembling---ICT---Function Testing---Temperature & Humidity

    13
    01

    Digital Innovation

    APPhored (7)
    01

    Digital Innovation

    DSC_3571
    01

    Digital Innovation

    Material are (1)
    01

    Digital Innovation

    第24点图替换组合配图1
    01

    Digital Innovation

    DIP 1
    01

    Digital Innovation

    How to Get Started with STHL

    Ready to partner with us for your LED PCB Assembly project? Here’s how you can get started

    • Contact Us

      Contact Us

      Reach out to our sales team via phone, email, or online chat to discuss your project requirements.
    • Professional Expertise (2)

      Provide Design Files

      Send us your PCB design files (Gerber, BOM, etc.) for a detailed quote.
    • Cost-Effective Solutions

      Get a Quote

      We will provide you with a comprehensive quote, outlining all costs and timelines.
    • Delivery

      Production and Delivery

      Once the quote is approved, our team will begin production, ensuring your PCB assembly is completed on time and to the highest quality standards.

    Make an free consultant

    Whether you need PCB Fabrication or PCBA Assembly Service, STHL delivers innovation and reliability.

    Your Name*

    Phone Number

    Country

    Remarks*

    reset